- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
 |
| Quantity: | |
|---|---|
Product Advantages
1.High Customization: This twelve-tooth die is customized according to the unique requirements of customers. Whether it is the special specifications of the tooth shape, the overall dimensions of the die, or the type of compatible machines, it can be accurately matched. It provides an ideal solution for personalized production plans, helping enterprises stand out in the niche market.
2.High-Precision Output: Thanks to the precise processing technology, from modeling design to the final polishing process, every step strictly controls the error. As a result, the produced parts have extremely small tolerances, the rejection rate is significantly reduced, and the product quality and production efficiency are greatly improved.
3.Economic Durability: The high-quality alloy steel material combined with scientific processing and maintenance methods not only reduces the downtime and procurement costs caused by frequent mold replacement but also cuts down the loss of defective products due to mold failures in the long run. It has a very high cost-performance ratio.
Innovation Points
1.Unique Tooth Design: The layout of the twelve teeth has been optimized through fluid mechanics and mechanical simulation. During the stamping and die-casting processes, the material flows more evenly and smoothly, effectively avoiding stress concentration and reducing product defects. This innovative design is especially suitable for the manufacturing of high-end precision parts with strict requirements for the integrity of the internal structure.
2.Environmentally Friendly Surface Treatment: Compared with the traditional chromium plating treatment, the nitriding and other surface treatment processes adopted reduce heavy metal emissions, which is in line with the current concept of environmentally friendly production. At the same time, the new process also improves the corrosion resistance and oxidation resistance of the mold and extends the maintenance cycle.
Supplementary Technical Parameters
1.Hardness Range: After heat treatment, the surface hardness of the mold can reach HRC 58 - 62, and it has good internal toughness. This characteristic of being hard on the outside and tough on the inside enables the mold to resist high-intensity impact forces and prevent tooth breakage and cracking.
2.Dimensional Accuracy: The processing accuracy of key dimensions is controlled within ±0.01 mm, ensuring that each stamping and die-casting operation can reproduce the precise forming effect and maintain product consistency.
Customer Case Sharing
1.A Precision Machinery Manufacturer: In the past, when producing a micro-gear, the rejection rate was as high as 10%. Since the introduction of our customized high-polish twelve-tooth die, relying on its high precision and adaptability, the rejection rate has dropped sharply to less than 2%. While the output has increased, the product quality has also won market favor, and it has successfully won multiple high-end orders.
2.A Well-Known Electronic Enterprise: When producing pins for electronic components, extremely high requirements are placed on the flatness and electrical conductivity of the pins. After using this die, the forming accuracy of the pins far exceeds the industry standards. Its adaptability on the automated assembly line is excellent, and the production efficiency has increased by 30%, providing strong support for the enterprise to seize the 5G communication component market.
Product Advantages
1.High Customization: This twelve-tooth die is customized according to the unique requirements of customers. Whether it is the special specifications of the tooth shape, the overall dimensions of the die, or the type of compatible machines, it can be accurately matched. It provides an ideal solution for personalized production plans, helping enterprises stand out in the niche market.
2.High-Precision Output: Thanks to the precise processing technology, from modeling design to the final polishing process, every step strictly controls the error. As a result, the produced parts have extremely small tolerances, the rejection rate is significantly reduced, and the product quality and production efficiency are greatly improved.
3.Economic Durability: The high-quality alloy steel material combined with scientific processing and maintenance methods not only reduces the downtime and procurement costs caused by frequent mold replacement but also cuts down the loss of defective products due to mold failures in the long run. It has a very high cost-performance ratio.
Innovation Points
1.Unique Tooth Design: The layout of the twelve teeth has been optimized through fluid mechanics and mechanical simulation. During the stamping and die-casting processes, the material flows more evenly and smoothly, effectively avoiding stress concentration and reducing product defects. This innovative design is especially suitable for the manufacturing of high-end precision parts with strict requirements for the integrity of the internal structure.
2.Environmentally Friendly Surface Treatment: Compared with the traditional chromium plating treatment, the nitriding and other surface treatment processes adopted reduce heavy metal emissions, which is in line with the current concept of environmentally friendly production. At the same time, the new process also improves the corrosion resistance and oxidation resistance of the mold and extends the maintenance cycle.
Supplementary Technical Parameters
1.Hardness Range: After heat treatment, the surface hardness of the mold can reach HRC 58 - 62, and it has good internal toughness. This characteristic of being hard on the outside and tough on the inside enables the mold to resist high-intensity impact forces and prevent tooth breakage and cracking.
2.Dimensional Accuracy: The processing accuracy of key dimensions is controlled within ±0.01 mm, ensuring that each stamping and die-casting operation can reproduce the precise forming effect and maintain product consistency.
Customer Case Sharing
1.A Precision Machinery Manufacturer: In the past, when producing a micro-gear, the rejection rate was as high as 10%. Since the introduction of our customized high-polish twelve-tooth die, relying on its high precision and adaptability, the rejection rate has dropped sharply to less than 2%. While the output has increased, the product quality has also won market favor, and it has successfully won multiple high-end orders.
2.A Well-Known Electronic Enterprise: When producing pins for electronic components, extremely high requirements are placed on the flatness and electrical conductivity of the pins. After using this die, the forming accuracy of the pins far exceeds the industry standards. Its adaptability on the automated assembly line is excellent, and the production efficiency has increased by 30%, providing strong support for the enterprise to seize the 5G communication component market.
