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Product Material
This customized six-step lower die closing is made of high-quality die steel, which combines high strength and excellent toughness. This material can not only easily handle frequent and high-intensity stamping operations, but also features remarkable wear resistance. It can maintain the precise dimensions of the die for a long time, greatly reducing the wear caused by friction and ensuring consistent product quality. At the same time, its good thermal stability enables it to remain stable when heat accumulates during die closing, effectively resisting the risk of deformation.
Product Advantages
1.High-precision Output: The carefully designed six-step die closing process endows the product with unparalleled dimensional precision. The stamped parts have extremely small tolerances, which can meet the needs of industries with extremely high precision requirements, such as high-end electronic components and precision medical devices. It effectively reduces the defect rate and improves production efficiency.
2.Strong Adaptability: The customized feature is the core competitiveness. It can be tailor-made for different customers' unique product requirements and production processes. Whether it is a complex irregular structure or stamping of special materials, it can be accurately adapted, helping enterprises to flexibly respond to the diversified market.
3. Outstanding Durability: High-quality die steel, combined with scientific heat treatment and surface treatment processes, greatly extends the service life of the die. Compared with ordinary dies, the frequency of repair and replacement is significantly reduced. In the long run, it can save enterprises considerable die procurement and maintenance costs.
4. Increased Production Efficiency: The mature and optimized six-step die closing process, together with precise design, can significantly shorten the single stamping forming cycle. In large-scale production scenarios, a faster production speed means a substantial increase in production capacity, helping enterprises to seize market opportunities.
Manufacturing Difficulties
1.Precision Control: A slightest deviation will cause poor connection of subsequent processes, ultimately resulting in the failure of the entire die. Therefore, it highly depends on high-precision processing equipment and highly skilled technicians.
2.Process Coordination: The six processes each have their own characteristics. From the rough machining of the blank to the meticulous grinding and heat treatment, it is quite difficult to achieve seamless connection between different processes and maintain the delicate balance of internal stress in the metal. Any carelessness may lead to potential quality hazards.
Manufacturing Process
1. Design and Planning: Professional engineers use advanced CAD/CAM software to accurately model according to customers' product requirements. They meticulously plan the parameters and structural layout of each process, and also simulate the entire die closing process, repeatedly refining the plan until it is perfect.
2. Raw Material Processing: The manufacturing process starts with cutting high-quality die steel billets. The first rough milling process roughly outlines the general contour, leaving just the right amount of allowance for subsequent finishing. Then, multiple finishing milling processes are carried out to lock the key dimensional errors within the micron range.
3. Heat Treatment Strengthening: After the die is heated to a specific high-temperature range, the quenching process rapidly cools it, causing the hardness to soar instantly. Then, tempering is used to adjust the toughness. Through repeated tempering, the material is given excellent performance to cope with complex stamping environments.
4. Surface Treatment and Quality Inspection: Surface treatment methods such as grinding and nitriding are used simultaneously to reduce the friction coefficient and provide anti-rust ability. Subsequently, coordinate measuring machines, flaw detectors and other equipment are used for comprehensive inspection. Only those that meet the standards can enter the assembly stage.
5. Final Assembly and Debugging: Each component is assembled in sequence, and the die is opened and closed multiple times under simulated actual working conditions. Minor flaws are detected and fine-tuned until a perfect die closing state is achieved.
Application Scenarios
In the field of automotive parts stamping, it is indispensable for the forming of high-demand parts such as body panels and engine brackets; in home appliance manufacturing, it ensures the quality of the stamping of various exquisitely shaped shells; in the stamping of electronic components, it lays the foundation for precision assembly with its high-precision output.
Precautions for Use
1.Installation and Debugging: When installing, be sure to choose a horizontal and stable machine tool, and use professional calibration tools to accurately level it. For the initial die closing, use a low-speed, light-load mode for multiple cyclic debugging, and do not miss any potential abnormalities.
2.Operation Specifications: During stamping operations, strictly adhere to the rated pressure and stroke range, and avoid any overloading or over-travel operations to prevent sudden die cracking. During production breaks, promptly clean the debris and foreign matters on the die surface to ensure smooth operation.
3.Regular Maintenance: Carefully formulate a maintenance plan according to the production frequency, regularly disassemble key parts to check for wear, replace worn parts in a timely manner, and also periodically conduct precision re-measurement and performance adjustment.
Product Material
This customized six-step lower die closing is made of high-quality die steel, which combines high strength and excellent toughness. This material can not only easily handle frequent and high-intensity stamping operations, but also features remarkable wear resistance. It can maintain the precise dimensions of the die for a long time, greatly reducing the wear caused by friction and ensuring consistent product quality. At the same time, its good thermal stability enables it to remain stable when heat accumulates during die closing, effectively resisting the risk of deformation.
Product Advantages
1.High-precision Output: The carefully designed six-step die closing process endows the product with unparalleled dimensional precision. The stamped parts have extremely small tolerances, which can meet the needs of industries with extremely high precision requirements, such as high-end electronic components and precision medical devices. It effectively reduces the defect rate and improves production efficiency.
2.Strong Adaptability: The customized feature is the core competitiveness. It can be tailor-made for different customers' unique product requirements and production processes. Whether it is a complex irregular structure or stamping of special materials, it can be accurately adapted, helping enterprises to flexibly respond to the diversified market.
3. Outstanding Durability: High-quality die steel, combined with scientific heat treatment and surface treatment processes, greatly extends the service life of the die. Compared with ordinary dies, the frequency of repair and replacement is significantly reduced. In the long run, it can save enterprises considerable die procurement and maintenance costs.
4. Increased Production Efficiency: The mature and optimized six-step die closing process, together with precise design, can significantly shorten the single stamping forming cycle. In large-scale production scenarios, a faster production speed means a substantial increase in production capacity, helping enterprises to seize market opportunities.
Manufacturing Difficulties
1.Precision Control: A slightest deviation will cause poor connection of subsequent processes, ultimately resulting in the failure of the entire die. Therefore, it highly depends on high-precision processing equipment and highly skilled technicians.
2.Process Coordination: The six processes each have their own characteristics. From the rough machining of the blank to the meticulous grinding and heat treatment, it is quite difficult to achieve seamless connection between different processes and maintain the delicate balance of internal stress in the metal. Any carelessness may lead to potential quality hazards.
Manufacturing Process
1. Design and Planning: Professional engineers use advanced CAD/CAM software to accurately model according to customers' product requirements. They meticulously plan the parameters and structural layout of each process, and also simulate the entire die closing process, repeatedly refining the plan until it is perfect.
2. Raw Material Processing: The manufacturing process starts with cutting high-quality die steel billets. The first rough milling process roughly outlines the general contour, leaving just the right amount of allowance for subsequent finishing. Then, multiple finishing milling processes are carried out to lock the key dimensional errors within the micron range.
3. Heat Treatment Strengthening: After the die is heated to a specific high-temperature range, the quenching process rapidly cools it, causing the hardness to soar instantly. Then, tempering is used to adjust the toughness. Through repeated tempering, the material is given excellent performance to cope with complex stamping environments.
4. Surface Treatment and Quality Inspection: Surface treatment methods such as grinding and nitriding are used simultaneously to reduce the friction coefficient and provide anti-rust ability. Subsequently, coordinate measuring machines, flaw detectors and other equipment are used for comprehensive inspection. Only those that meet the standards can enter the assembly stage.
5. Final Assembly and Debugging: Each component is assembled in sequence, and the die is opened and closed multiple times under simulated actual working conditions. Minor flaws are detected and fine-tuned until a perfect die closing state is achieved.
Application Scenarios
In the field of automotive parts stamping, it is indispensable for the forming of high-demand parts such as body panels and engine brackets; in home appliance manufacturing, it ensures the quality of the stamping of various exquisitely shaped shells; in the stamping of electronic components, it lays the foundation for precision assembly with its high-precision output.
Precautions for Use
1.Installation and Debugging: When installing, be sure to choose a horizontal and stable machine tool, and use professional calibration tools to accurately level it. For the initial die closing, use a low-speed, light-load mode for multiple cyclic debugging, and do not miss any potential abnormalities.
2.Operation Specifications: During stamping operations, strictly adhere to the rated pressure and stroke range, and avoid any overloading or over-travel operations to prevent sudden die cracking. During production breaks, promptly clean the debris and foreign matters on the die surface to ensure smooth operation.
3.Regular Maintenance: Carefully formulate a maintenance plan according to the production frequency, regularly disassemble key parts to check for wear, replace worn parts in a timely manner, and also periodically conduct precision re-measurement and performance adjustment.
