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High - Precision Blanking Punch for Automotive Components
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High - Precision Blanking Punch for Automotive Components

             The High - Precision Blanking Punch for Automotive Components is a vital mold tool in the modern automobile manufacturing industry. It is made of high-quality materials. The outer shell is made of SKD61 steel, which has excellent toughness and resistance to thermal fatigue, while the inner core is made of tungsten carbide H55 with high hardness, high wear resistance and high compressive strength. The combination of these two materials guarantees the durability and high-precision performance of the mold. In terms of structure, it is cylindrical in shape and has a smooth surface. There are structures designed for easy installation and fixation, ensuring its stability and reliability during operation. In terms of performance, it has high precision and can accurately stamp out automotive components that meet strict design requirements. It has outstanding durability and can handle high-intensity stamping operations, reducing the cost of mold replacement. It also has good surface quality, making the stamped parts look exquisite and reducing the subsequent processing procedures. Its application scenarios cover multiple key links such as the body stamping workshop, engine component production and chassis component manufacturing. It plays a crucial role in all processes of automobile manufacturing, helping to ensure the overall quality and performance of automobiles and is deeply trusted and favored by major automobile manufacturing enterprises.
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Material and Structure

        1.Material Selection

         The High - Precision Blanking Punch for Automotive Components is made of high-quality mold materials to ensure its outstanding performance. The outer shell usually adopts SKD61 steel, which has excellent toughness and resistance to thermal fatigue. This kind of steel can still maintain good hardness and strength when subjected to repeated stamping stresses and high-temperatureenvironments, providing a solid external support for the entire punch and ensuring the durability of the mold.

         The inner core part is typically made of tungsten carbide material H55. Tungsten carbide H55 stands out for its remarkable high hardness, high wear resistance, and high compressive strength. During the stamping process of automotive components, it can accurately maintain the shape and size of the punch, guarantee the stamping quality, and effectively extend the service life of the punch with its wear-resistant characteristics, enabling the Blanking  punch to serve the production of automotive components stably for a long time.

          2.Structural Design

          The blanking punch generally has a regular cylindrical structure. This shape has undergone precise machining processing, and its surface is smooth. During the stamping operation, it can smoothly enter the corresponding parts of the stamping die, minimizing friction and jamming. There are carefully designed installation or fixing structures at specific positions on the cylinder. For example, a common one is a circular hole-like structure. This design facilitates the accurate installation of the  Blanking  punch on the stamping equipment, enabling it to maintain a stable state during work and avoiding stamping errors caused by unstable installation, thereby ensuring the stable and reliable quality of the automotive components produced.


Performance Characteristics

            1. High Precision

 In the field of automotive component manufacturing where the requirements for dimensional accuracy are extremely stringent, this Blanking punch strictly follows precise processing techniques during the manufacturing process and undergoes multiple strict quality inspection procedures. Its dimensional accuracy can reach an extremely high standard. Whether it is for stamping complex contour shapes, such as the shapes with arcs and various lines on the side panels of automobile bodies, or for simple geometric shapes, such as the round holes and square gaskets on engine brackets, it can rely on its high-precision advantage to ensure that the automotive components stamped out are of precise dimensions and fully meet the design requirements, laying a solid foundation for the precise assembly of the entire automobile and ensuring the driving safety and stability of the vehicle.

  2. High Durability

  Thanks to its high-quality material combination, the High - Precision Blanking Punch for Automotive Components exhibits excellent durability. In automobile manufacturing factories, faced with long-term, high-frequency, and high-intensity stamping production operations, it can easily withstand huge stamping pressures. Even after tens of thousands of stamping operations, it is not prone to deformation, wear, or damage. Compared with ordinary molds, this  Blanking  punch significantly reduces the time and cost consumed by frequent mold replacements, greatly improving the production efficiency of automotive components and helping automobile manufacturing enterprises achieve efficient and stable production operations.

 3. Good Surface Quality

 The surface of the  Blanking  punch has undergone professional and meticulous treatment and has good smoothness. When stamping automotive components, it can endow the stamped parts with smooth and flat excellent characteristics. For example, when stamping automobile interior panels, it can make their surfaces feel delicate and look beautiful, reducing additional processing procedures such as grinding and polishing in the follow-up. While improving the appearance quality of automotive components, it also effectively reduces the production cost and helps to enhance the overall quality and market competitiveness of automobiles.

 

Usage Scenarios

      1.Body Stamping Workshop

In the process of automobile body manufacturing, the blanking  punch plays a crucial role. For example, when stamping large body panels such as automobile doors, hoods, and trunk lids, it can accurately stamp flat metal sheets into components with specific arcs, lines, and various complex shapes according to the preset mold shapes. Its high-precision feature ensures that these body panels fit perfectly during assembly, and the good surface quality makes the body appearance smoother and more beautiful, enhancing the overall aesthetics of the automobile.

2.Engine Component Production

For the engine, which is the core component of an automobile, the  Blanking  punch is also indispensable. When stamping engine blocks, cylinder heads, crankshaft bearing caps, and other components, relying on its high durability and high precision, it can withstand the relatively high stamping strength requirements in the production process of engine components, ensuring that each component has precise dimensions and standardized shapes, providing a reliable foundation for the high-performance operation of the engine. Meanwhile, the good surface quality helps to reduce the friction loss inside the engine and improve the working efficiency and service life of the engine.

3.Chassis Component Manufacturing

 In the chassis system, the production of components such as frames, suspension arms, and brake discs also cannot be separated from the  Blanking  punch. When stamping these chassis parts that bear the important responsibility of vehicle driving safety, the high precision of the  Blanking  punch can ensure the fitting accuracy among various parts, enabling them to work stably and coordinately after installation and ensuring the handling performance and driving safety of the automobile. Its high durability can cope with the frequent stamping operations in the production of chassis components, reducing the production cost and improving the production efficiency, providing strong support for the high-quality manufacturing of the automobile chassis.

 

           In conclusion, this High - Precision Blanking Punch for Automotive Components has become a key mold tool in the modern automobile manufacturing industry to ensure the quality of components and improve production efficiency due to its unique materials, excellent performance, and wide range of usage scenarios. It is deeply trusted and favored by major automobile manufacturing enterprises.


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