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The H9 lower die six-stage mould assembly of Kunshan YunTai Precision Mould Co., Ltd. is a high-quality and high-performance mould product with wide applications and significant advantages in the mould manufacturing field. The following will introduce its product features, materials, production process, application range, and precautions in detail.
I. Product Overview
The H9 lower die six-stage mould assembly is a precision mould component crafted by Kunshan YunTai with advanced mould design concepts and exquisite manufacturing techniques. This mould assembly is carefully processed through multiple procedures and has the advantages of high precision, high stability, and long service life. It can meet the requirements of complex stamping processes and provide reliable mould solutions for the production of parts in many industries.
II. Material Properties
1. Selection of High-Quality Mould Steel
The H9 lower die six-stage mould assembly uses high-quality mould steel as the base material. This mould steel has excellent strength and toughness and can withstand the huge impact and pressure generated during the stamping process, ensuring that the mould is not easily deformed or damaged during long-term use.
Good wear resistance makes the surface wear of the mould relatively small during repeated contact and friction with the workpiece, thereby ensuring the dimensional accuracy and surface quality of the stamped parts and extending the maintenance cycle and service life of the mould.
III. Exquisite Production Process
1. Advanced Processing Equipment Ensures Precision
In the production process of the H9 lower die six-stage mould assembly, Kunshan YunTai uses a series of high-precision processing equipment. Such as Sadic slow wire machine, Longze CNC machining centers, slow-feeding wire-cutting machine tools, etc. These equipments have extremely high processing precision and positioning accuracy and can accurately achieve various complex shapes and dimensional requirements of the mould.
During the processing, through advanced CNC programming technology, each part of the mould is finely processed to ensure that the dimensional tolerances of each process are controlled within a very small range, thus ensuring the high-precision assembly and good working performance of the entire mould assembly.
2. Strict Quality Control in Multiple Processes
Blanking Process: According to the mould design size, high-precision cutting equipment is used to cut the raw materials into suitable blanks to ensure the accuracy of the blank size and lay the foundation for subsequent processing.
Rough Machining: High-power processing equipment is used to perform preliminary shape processing on the blanks, removing most of the allowance, while reserving a reasonable machining allowance for finishing to ensure a balance between processing efficiency and precision.
Finishing: Through CNC machining centers and other equipment, the key parts of the mould, such as cavities and cores, are finely processed to meet high-precision dimensional requirements and surface finish, ensuring the forming quality of the stamped parts.
Electrical Discharge Machining: For some parts with complex shapes or high-precision requirements, the electrical discharge machining process is adopted. Using the principle of discharge corrosion, the required shapes and sizes are accurately machined to meet the special requirements of the mould design.
Grinding and Polishing: The mould surface is ground and polished to further improve the surface finish, reduce the surface roughness, reduce the frictional resistance between the workpiece and the mould during the stamping process, improve the surface quality of the stamped parts, and also help extend the service life of the mould.
Assembly and Debugging: After the processing of each part is completed, experienced technicians perform strict assembly and debugging work. Through accurate measurement and adjustment, the fitting accuracy between each part is ensured to reach the best state, ensuring the smoothness and stability of the mould assembly during operation.
IV. Wide Application Range
1. Automotive Parts Manufacturing Field
In the production of automotive body stamping parts, the H9 lower die six-stage mould assembly can be used to manufacture large covering parts such as car doors, engine hoods, and trunk lids. Its high precision and high stability can ensure the dimensional accuracy and shape accuracy of the stamping parts, ensuring the beauty of the car's appearance and the accuracy of assembly.
The stamping processing of automotive engine parts such as crankshafts and connecting rods also cannot be separated from this mould assembly. It can meet the strict requirements of engine parts for strength, precision, and reliability, providing a guarantee for the high-performance operation of the engine.
2. Manufacturing of Electronic and Electrical Product Housings
For the manufacturing of housings of electronic products such as mobile phones, tablets, and laptops, the H9 lower die six-stage mould assembly can achieve the stamping and forming of complex shapes and fine textures. Its high-precision processing ability ensures the fit and appearance quality of the housings, meeting consumers' requirements for the delicacy of the appearance of electronic products.
In the stamping of housings of electrical products such as air conditioners and refrigerators, this mould assembly can also play an important role, providing stable production efficiency and high-quality stamping parts.
3. Hardware Product Processing Industry
Various hardware stamping parts, such as furniture hardware fittings and building hardware parts, can be efficiently produced using the H9 lower die six-stage mould assembly. Its good versatility and adaptability enable it to meet the stamping requirements of different shapes and sizes of hardware products, improving production efficiency and product quality.
V. Precautions
1. Installation and Debugging
When installing the H9 lower die six-stage mould assembly, it is necessary to ensure that the installation environment is clean, free of impurities and dust, so as not to affect the assembly accuracy of the mould. The installer should operate strictly in accordance with the installation instructions and use appropriate installation tools to avoid damaging the mould due to improper tools or operational errors.
After installation, meticulous debugging work is required. By trial stamping a certain number of workpieces, check the dimensional accuracy, shape accuracy, and surface quality of the stamped parts, and make fine adjustments to the mould to ensure that the mould operates in the best working condition.
2. Maintenance during Use
Regularly clean the mould to remove metal debris, oil stains, and other impurities on the mould surface and working cavity to prevent the accumulation of impurities from affecting the normal operation of the mould and the quality of the stamped parts. Special mould cleaning agents and cleaning tools can be used for cleaning, and hard tools should be avoided to scratch the mould surface.
Reasonably select the working parameters of the stamping equipment, such as stamping pressure and stamping speed, to avoid overloading or excessive wear of the mould due to improper parameter settings. Adjust appropriate working parameters according to the mould design requirements and the characteristics of the workpiece material to ensure that the mould operates under safe and stable working conditions.
Regularly inspect the wear conditions of the key parts of the mould, such as cavities, cores, and guiding mechanisms, and timely detect and deal with potential problems. For severely worn parts, timely repair or replacement of parts should be carried out to ensure the normal service life of the mould and the quality of the stamped parts.
3. Storage and Preservation
When the mould is not in use temporarily, it should be properly stored and preserved. Store the mould in a dry and well-ventilated environment to avoid rusting of the mould caused by humid air. Anti-rust oil and other protective agents can be applied to the mould surface for anti-rust treatment.
During the storage process, the mould should be protected from being squeezed or collided by heavy objects to prevent deformation or damage of the mould. Special mould racks or storage boxes can be used to store the mould to ensure the integrity and accuracy of the mould are not affected.
The H9 lower die six-stage mould assembly of Kunshan YunTai, with its high-quality materials, exquisite production process, wide application range, and comprehensive precautions, provides a reliable product choice for the mould manufacturing and related industries. In practical applications, strictly following the relevant requirements and precautions can fully utilize its advantages, improve production efficiency and product quality, and create greater value for enterprises.
The H9 lower die six-stage mould assembly of Kunshan YunTai Precision Mould Co., Ltd. is a high-quality and high-performance mould product with wide applications and significant advantages in the mould manufacturing field. The following will introduce its product features, materials, production process, application range, and precautions in detail.
I. Product Overview
The H9 lower die six-stage mould assembly is a precision mould component crafted by Kunshan YunTai with advanced mould design concepts and exquisite manufacturing techniques. This mould assembly is carefully processed through multiple procedures and has the advantages of high precision, high stability, and long service life. It can meet the requirements of complex stamping processes and provide reliable mould solutions for the production of parts in many industries.
II. Material Properties
1. Selection of High-Quality Mould Steel
The H9 lower die six-stage mould assembly uses high-quality mould steel as the base material. This mould steel has excellent strength and toughness and can withstand the huge impact and pressure generated during the stamping process, ensuring that the mould is not easily deformed or damaged during long-term use.
Good wear resistance makes the surface wear of the mould relatively small during repeated contact and friction with the workpiece, thereby ensuring the dimensional accuracy and surface quality of the stamped parts and extending the maintenance cycle and service life of the mould.
III. Exquisite Production Process
1. Advanced Processing Equipment Ensures Precision
In the production process of the H9 lower die six-stage mould assembly, Kunshan YunTai uses a series of high-precision processing equipment. Such as Sadic slow wire machine, Longze CNC machining centers, slow-feeding wire-cutting machine tools, etc. These equipments have extremely high processing precision and positioning accuracy and can accurately achieve various complex shapes and dimensional requirements of the mould.
During the processing, through advanced CNC programming technology, each part of the mould is finely processed to ensure that the dimensional tolerances of each process are controlled within a very small range, thus ensuring the high-precision assembly and good working performance of the entire mould assembly.
2. Strict Quality Control in Multiple Processes
Blanking Process: According to the mould design size, high-precision cutting equipment is used to cut the raw materials into suitable blanks to ensure the accuracy of the blank size and lay the foundation for subsequent processing.
Rough Machining: High-power processing equipment is used to perform preliminary shape processing on the blanks, removing most of the allowance, while reserving a reasonable machining allowance for finishing to ensure a balance between processing efficiency and precision.
Finishing: Through CNC machining centers and other equipment, the key parts of the mould, such as cavities and cores, are finely processed to meet high-precision dimensional requirements and surface finish, ensuring the forming quality of the stamped parts.
Electrical Discharge Machining: For some parts with complex shapes or high-precision requirements, the electrical discharge machining process is adopted. Using the principle of discharge corrosion, the required shapes and sizes are accurately machined to meet the special requirements of the mould design.
Grinding and Polishing: The mould surface is ground and polished to further improve the surface finish, reduce the surface roughness, reduce the frictional resistance between the workpiece and the mould during the stamping process, improve the surface quality of the stamped parts, and also help extend the service life of the mould.
Assembly and Debugging: After the processing of each part is completed, experienced technicians perform strict assembly and debugging work. Through accurate measurement and adjustment, the fitting accuracy between each part is ensured to reach the best state, ensuring the smoothness and stability of the mould assembly during operation.
IV. Wide Application Range
1. Automotive Parts Manufacturing Field
In the production of automotive body stamping parts, the H9 lower die six-stage mould assembly can be used to manufacture large covering parts such as car doors, engine hoods, and trunk lids. Its high precision and high stability can ensure the dimensional accuracy and shape accuracy of the stamping parts, ensuring the beauty of the car's appearance and the accuracy of assembly.
The stamping processing of automotive engine parts such as crankshafts and connecting rods also cannot be separated from this mould assembly. It can meet the strict requirements of engine parts for strength, precision, and reliability, providing a guarantee for the high-performance operation of the engine.
2. Manufacturing of Electronic and Electrical Product Housings
For the manufacturing of housings of electronic products such as mobile phones, tablets, and laptops, the H9 lower die six-stage mould assembly can achieve the stamping and forming of complex shapes and fine textures. Its high-precision processing ability ensures the fit and appearance quality of the housings, meeting consumers' requirements for the delicacy of the appearance of electronic products.
In the stamping of housings of electrical products such as air conditioners and refrigerators, this mould assembly can also play an important role, providing stable production efficiency and high-quality stamping parts.
3. Hardware Product Processing Industry
Various hardware stamping parts, such as furniture hardware fittings and building hardware parts, can be efficiently produced using the H9 lower die six-stage mould assembly. Its good versatility and adaptability enable it to meet the stamping requirements of different shapes and sizes of hardware products, improving production efficiency and product quality.
V. Precautions
1. Installation and Debugging
When installing the H9 lower die six-stage mould assembly, it is necessary to ensure that the installation environment is clean, free of impurities and dust, so as not to affect the assembly accuracy of the mould. The installer should operate strictly in accordance with the installation instructions and use appropriate installation tools to avoid damaging the mould due to improper tools or operational errors.
After installation, meticulous debugging work is required. By trial stamping a certain number of workpieces, check the dimensional accuracy, shape accuracy, and surface quality of the stamped parts, and make fine adjustments to the mould to ensure that the mould operates in the best working condition.
2. Maintenance during Use
Regularly clean the mould to remove metal debris, oil stains, and other impurities on the mould surface and working cavity to prevent the accumulation of impurities from affecting the normal operation of the mould and the quality of the stamped parts. Special mould cleaning agents and cleaning tools can be used for cleaning, and hard tools should be avoided to scratch the mould surface.
Reasonably select the working parameters of the stamping equipment, such as stamping pressure and stamping speed, to avoid overloading or excessive wear of the mould due to improper parameter settings. Adjust appropriate working parameters according to the mould design requirements and the characteristics of the workpiece material to ensure that the mould operates under safe and stable working conditions.
Regularly inspect the wear conditions of the key parts of the mould, such as cavities, cores, and guiding mechanisms, and timely detect and deal with potential problems. For severely worn parts, timely repair or replacement of parts should be carried out to ensure the normal service life of the mould and the quality of the stamped parts.
3. Storage and Preservation
When the mould is not in use temporarily, it should be properly stored and preserved. Store the mould in a dry and well-ventilated environment to avoid rusting of the mould caused by humid air. Anti-rust oil and other protective agents can be applied to the mould surface for anti-rust treatment.
During the storage process, the mould should be protected from being squeezed or collided by heavy objects to prevent deformation or damage of the mould. Special mould racks or storage boxes can be used to store the mould to ensure the integrity and accuracy of the mould are not affected.
The H9 lower die six-stage mould assembly of Kunshan YunTai, with its high-quality materials, exquisite production process, wide application range, and comprehensive precautions, provides a reliable product choice for the mould manufacturing and related industries. In practical applications, strictly following the relevant requirements and precautions can fully utilize its advantages, improve production efficiency and product quality, and create greater value for enterprises.
